Roverguest wrote:Also, front doorcards, does the lip at top with seal go inside the door between inner skin and glass (as per R3) or just sit above?
Answer to this question is that I haven't taken off my front door cards, but the rears definitely have a lip which sits over the inner metal skin to the door - this presumably keeps the felt covered rubber window wipe/drip strip in contact with the inside of the glass. There's no reason to suspect the front door cards are any different.
Remember to free the card at the bottom so it feels as though it's free to come off but is "hinged" at the top, then try and push up from the bottom to unhook it. If you just pull, you'll snap all the liner material which will then flake and the door card will start to fail. This will give a really nasty-looking crinkle/creased appearance to the vinyl finish that you see along the top. Remember to disconnect the leccy mirror switches first of course, if you have them
There's an article in The Viking club magazine this quarter where I describe using epoxy resin (e.g. Araldite "standard" slow-cure glue) to reinforce the door card material from behind by just painting it on. The door card material seems to have a very high affinity for this type of glue - it bonds like it's become part of the door card. If you break the cards taking them off, I suggest doing this straight away rather than just refitting them and thinking everything will be okay. If the glue is quite thick, you need to think about getting a pair of pliers and bending the inner door skin lip a little wider so the card still fits over it. You only need to do the top edge, and only by a millimetre or so tops, so there's still plenty of pressure on the drip strip.